Cutting tool (machining) - Wikipedia. In the context of machining, a cutting tool or cutter is any tool that is used to remove material from the workpiece by means of shear deformation. Cutting may be accomplished by single- point or multipoint tools. Single- point tools are used in turning, shaping, planing and similar operations, and remove material by means of one cutting edge. Milling and drilling tools are often multipoint tools. Grinding tools are also multipoint tools. Each grain of abrasive functions as a microscopic single- point cutting edge (although of high negative rake angle), and shears a tiny chip. Cutting tools must be made of a material harder than the material which is to be cut, and the tool must be able to withstand the heat generated in the metal- cutting process. Also, the tool must have a specific geometry, with clearance angles designed so that the cutting edge can contact the workpiece without the rest of the tool dragging on the workpiece surface. The angle of the cutting face is also important, as is the flute width, number of flutes or teeth, and margin size. In order to have a long working life, all of the above must be optimized, plus the speeds and feeds at which the tool is run. Linear cutting tools include tool bits (single- point cutting tools) and broaches. Rotary cutting tools include drill bits, countersinks and counterbores, taps and dies, milling cutters, reamers, and cold saw blades. Other cutting tools, such as bandsaw blades, hacksaw blades, and fly cutters, combine aspects of linear and rotary motion. Cutting tools with inserts (indexable tools). In these, the cutting edge consists of a separate piece of material, either brazed, welded or clamped on to the tool body. Common materials for tips include cemented carbide, polycrystalline diamond, and cubic boron nitride. The cutting edge and the shank is one unit and built of the same material. Small tools cannot be designed with exchangeable inserts. To use a cutting tool within a CNC machine there is a basic holder required to mount it on the machine's spindle or turret. For CNC milling machines, there are two types of holder. There are shank taper (SK) and hollow shank taper (HSK). Tool setup. The main features of the cutting edge are: form of the cutting edge: radius or waterfall or trumpetecutting edge angles (free angle and rake angle)form and size of the chamfers. The measurement of the cutting edge is performed using a tactile instrument or an instrument using focus variation. Materials. Since heat is the mechanism to alter the structure of the substance and at the same time the cutting action produces a lot of heat, such substances are inherently unstable under machining conditions. Stable materials (usually tungsten carbide) are substances that remain relatively stable under the heat produced by most machining conditions, as they don't attain their hardness through heat. They wear down due to abrasion, but generally don't change their properties much during use. Most stable materials are hard enough to break before flexing, which makes them very fragile. Cemented carbide is a hard material used extensively in cutting tools for machining, as well as other industrial applications. It consists of fine particles of carbide cemented into a composite by a binder metal. Sumitomo Electric Hardmetal, Global Web Site, Cutting Tools, Diamond Tools, CBN Tools, Laser Optics. Nail Drill Bits and Dental Tungsten Carbide Burs Manufacturer. Wilson has long been a trusted supplier of the right tools for people that work in nail salons, dental clinics or drilling tool dealers. Our tungsten carbide. Currently, we are the top importer of the excellent line of carbide products: ZCC-CT, which is the largest cutting tool manufacturer in China. We offer the complete line ZCC-CT which consists of: General Turning Tools. Featuring an extensive line of cutting tools, ICS is an industry leader and innovator in tool manufacturing and distribution. To avoid chipping at the cutting edge, some tools made of such materials are finished with a sightly blunt edge, which results in higher cutting forces due to an increased shear area, however, tungsten carbide has the ability to attain a significantly sharper cutting edge than tooling steel for uses such as ultrasonic machining of composites. Fragility combined with high cutting forces results in most stable materials being unsuitable for use in anything but large, heavy and rigid machinery and fixtures. Unstable materials, being generally softer and thus tougher, generally can stand a bit of flexing without breaking, which makes them much more suitable for unfavorable machining conditions, such as those encountered in hand tools and light machinery. Tool material. Properties. Carbon tool steels. Unstable. Extremely sensitive to heat. Mostly obsolete in today's commercial machining, although it is still commonly found in non- intensive applications such as hobbyist or MRO machining, where economy- grade drill bits, taps and dies, hacksaw blades, and reamers are still usually made of it (because of its affordability). Hardness up to about HRC 6. Sharp cutting edges possible. High speed steel (HSS)Unstable. Retains hardness at moderate temperatures. The most common cutting tool material used today. Used extensively on drill bits and taps. Hardness up to about HRC 6. Sharp cutting edges possible. HSS cobalt. Unstable. The high cobalt versions of high speed steel are very resistant to heat and thus excellent for machining abrasive and/or work hardening materials such as titanium and stainless steel. Used extensively on milling cutters and drill bits. Hardness up to about HRC 7. Sharp cutting edges possible. Cast cobalt alloys. Stable. Despite its stability it doesn't allow for high machining speed due to low hardness. Hardness up to about HRC 6. Sharp cutting edges possible. Cemented carbide. Stable. The most common material used in the industry today. It is offered in several . High resistance to abrasion. High solubility in iron requires the additions of tantalum carbide and niobium carbide for steel usage. Its main use is in turning tool bits although it is very common in milling cutters and saw blades. Hardness up to about HRA 9. Sharp edges generally not recommended. Ceramics. Stable. Moderately inexpensive. Chemically inert and extremely resistant to heat, ceramics are usually desirable in high speed applications, the only drawback being their high fragility. Ceramics are considered unpredictable under unfavorable conditions. The most common ceramic materials are based on alumina (aluminium oxide), silicon nitride and silicon carbide. Used almost exclusively on turning tool bits. Hardness up to about HRC 9. Sharp cutting edges and positive rake angles are to be avoided. Cermets. Stable. Another cemented material based on titanium carbide (Ti. C)or titanium carbonitride(Ti. CN). Binder is usually nickel. It provides higher abrasion resistance compared to tungsten carbide at the expense of some toughness. It is far more chemically inert than it too. Extremely high resistance to abrasion. Used primarily on turning tool bits although research is being carried on producing other cutting tools. Hardness up to about HRA 9. Sharp edges generally not recommended. Cubic boron nitride (CBN)Stable. Being the second hardest substance known, it is also the second most fragile. It offers extremely high resistance to abrasion at the expense of much toughness. It is generally used in a machining process called . Used almost exclusively on turning tool bits. Hardness higher than HRC9. Sharp edges generally not recommended. Diamond. Stable. The hardest substance known to date. Superior resistance to abrasion but also high chemical affinity to iron which results in being unsuitable for steel machining. It is used where abrasive materials would wear anything else. Used almost exclusively on turning tool bits although it can be used as a coating on many kinds of tools. Sharp edges generally not recommended. References. 1. 64, ISBN 9.
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